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e-Lubrication Solutions That Deliver Results

LubeTrak White Papers -

Go Back Fluid Analysis User Guide

Glossy Description:
|Wear Metals|Contaminant Metals|Additive Metals|Fuel Soot|
Root Cause|Condition Based Monitoring|Viscosity|Technical Overview|

There are several techniques for detecting and quantifying trace elements, the sample is energized to make the elements emit or absorb a quantifiable amount of light energy.

Wear Metals:

  • Iron= Wear source, piston, cylinder, gear, block, cam
  • Chrome= Various plating, liner, rings, shaft gears
  • Molybdenum= Ring plating, alloy, off shelf additive
  • Aluminum= Wear source, piston, bushing, blower, cooler
  • Lead= Bearing overlay, bearing alloy
  • Copper= Bushings, piston inserts, oil cooler
  • Tin= Bearing, piston plating
  • Nickel= Valves, fuel contaminants
  • Silver= Wrist pin bushings, turbo bearings, needle bearings
  • Titanium= Trace element
  • Vanadium= Trace element, gas turbine

Contaminant Metals:

  • Silicon=Wet clutch, dirty air intake system
  • Potassium= Coolant additive (antifreeze)
  • Boran= Lube additive
  • Sodium= Permanent antifreeze systems

Additive Metals:

  • Magnesium= Dispersent/detergent additive
  • Calcium= Dispersent/detergent additive
  • Barium= Dispersent/detergent additive
  • Phosphorus= Anti wear additive
  • Zinc= Anti wear additive
  • Molybdenum= Off shelf additive

Fuel Soot:

A result of incomplete combustion, blow by. High levels may indicate combustion problems or overextended drain intervals.


Root Cause:

Determining the cause of equipment failure before the failure can occur. Such root causes as high lubricant contamination, alignment and balance are among the most critical determinations of root cause problems.


Condition Based Monitoring:

Emphasizing the routine detection and correction of root cause conditions that lead to failure of equipment. Oil analysis on a set schedule can determine debris present, to continued use of lubricants, while monitoring your equipment more efficiently.


Viscosity:

The kinematic viscosity (ASTM D-445) determined at 40 degrees C and/or 100 degrees C, is a measure of the flow rate of an oil in relation to time. This data is used to assign a SAE grade to an oil.


Technical Overview:

Spectro metals is confirmed to the measurement of metallic particles <10 microns in size and is therefore limited on detecting catastrophic failures. In some applications, it is a weaker alternative. There is an insufficient energy available to enable ionization of particles well below 10 microns, which must occur if spectral energy is to be developed.

Reporting Units:

Parts per million (ppm) by weight. 1 ppm-0.0001%

 
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